Rod Rechroming Explained: A Step-by-Step Overview

Posted on December 23, 2025December 23, 2025 by admin

Rod Rechroming: Restoring Luster and Functionality to Hydraulic Cylinder Rods

Rod re-chroming is a specialized process in hydraulic cylinder maintenance that involves refurbishing the chrome-plated rod of a hydraulic cylinder. The chrome plating on the rod serves several crucial purposes, including providing corrosion resistance, reducing friction, and enhancing the overall durability and longevity of the hydraulic system.

The Rod Rechroming Process

Assessment

The hydraulic cylinder undergoes a comprehensive assessment to evaluate the condition of the chrome-plated rod. This includes checking for wear, corrosion, pitting, or any other damage that may compromise the rod’s functionality.

Rod Removal

If rod rechroming is deemed necessary, the chrome-plated rod is carefully removed from the hydraulic cylinder. This step may involve disassembling the cylinder to access and extract the rod.

Stripping and Cleaning

The existing chrome plating is stripped from the rod to expose the base metal. The rod is then thoroughly cleaned to remove any contaminants or residue that may affect the quality of the new chrome plating.

Surface Preparation

The rod’s surface is prepared for rechroming, which may involve polishing or machining to achieve a smooth and uniform surface. This step is crucial for ensuring the adhesion and quality of the new chrome plating.

Chrome Plating Application

The prepared rod is immersed in a bath containing chromium solution, and an electroplating process is employed to deposit a new layer of chrome onto the rod’s surface. This chrome layer provides the rod with the desired properties, including corrosion resistance and reduced friction.

Quality Inspection

Once the rechroming process is complete, the rod undergoes a thorough quality inspection. This includes checking the thickness and uniformity of the chrome layer, as well as ensuring that the rod meets the required specifications for diameter and surface finish.

Reassembly

After passing the quality inspection, the rechromed rod is carefully reassembled into the hydraulic cylinder. This involves reconnecting the rod with other components such as the piston, seals, and end fittings.

Testing

The hydraulic cylinder, now equipped with the rechromed rod, undergoes various tests to ensure that it meets or exceeds the required performance standards. This may involve functional tests, pressure tests, and checks for proper alignment.

Benefits of Rod Rechroming:

Corrosion Resistance

Chrome plating provides a protective layer that enhances the rod’s resistance to corrosion, a crucial factor in maintaining the longevity of hydraulic cylinders, especially in challenging environments.

Reduced Friction

The smooth and hard surface of chrome-plated rods reduces friction between the rod and cylinder components, contributing to improved efficiency and performance of the hydraulic system.

Extended Lifespan

Rod rechroming helps extend the lifespan of hydraulic cylinders by refurbishing and reinforcing the rod, reducing the need for premature replacements.

Cost Efficient

Rechroming is often a cost-effective alternative to purchasing new hydraulic cylinders. It allows businesses to refurbish and optimize existing components, providing value and cost savings.

Improved Performance

The restored chrome plating ensures that the hydraulic cylinder operates with optimal efficiency, contributing to the overall performance of the hydraulic system.

Final Thoughts

Rechroming is an important part of keeping the hydraulic system performing well. For industries that have a heavy use of hydraulics, it is practical as well as responsible to maintain your equipment. Rechroming is an affordable way to keep things performing like new, a lot quicker than having to replace your hydraulic system. If you have any questions, or if we can help you out, contact us today!

What Are 3 Types of Hydraulic Pumps

Posted on October 17, 2025October 17, 2025 by admin

What are 3 Types of Hydraulic Pumps?

When taking a look at hydraulic systems, there are typically 3 types that stand out. The three categories of pumps include gear, piston, and vane; other variants fall under one of these. They are a very critical part of industrial machinery and have the important job of converting mechanical force into fluid energy. Each different pump has a different use and something that it specializes in.

Hydraulic Pump #1: Gear Pump

The most commonly used Hydraulic Pump is the gear pump. Called a Gear Pump because it has two rotating gears that turn in the body of the pump. There are two kinds of gear pumps, internal and external, which reflect how the system is set up. Internal gear pumps have two different-sized gears that interlock and move within each other. External gears have two gears of the same size that interlock, reinforced by different shafts. It’s a simple and compact system that can be easier to fix compared to the other systems due to fewer parts.

Gear Pumps are often used in different industries to transfer a variety of high-viscosity fluids. They tend to be used in situations where specific dosages or high pressure are necessary. Output is also not affected much by the pressure, which helps with irregular quantities. Some of the fluids used with hydraulic gear pumps…

Chemicals
Resin
Oil
Resin
Ink
Food Products
Paint

Hydraulic Pump #2: Piston Pump

The Piston Pump is a more complex system and is found predominantly in the manufacturing world. There are also two main kinds of piston pumps Axial and Radial (there are others, but they are not as popularly used). The difference between the two is that radial piston pumps can be used with all kinds of fluids. Axial piston pumps are used more for their ability to handle high-pressure applications. Both the axial and radial have specific uses and should not be used interchangeably. Piston pumps are able to move liquids without the flow rate being messed up or decreased, they have a wide pressure range.

Axial Piston Pump

Axial pumps have a propeller like design that helps them push the flow of fluids in a spiral-like motion. Perfect for producing high flows of fluid and can handle a wide range of tasks.

Used For:

Dewatering Floods
Automotive Air Conditioning Compressor
Construction Equipment

Radial Piston Pump

Radial pumps are able to push the flow of fluid outward after creating high amounts of pressure. They do an efficient job at making hydraulic power out of mechanical energy.

Used For:

Energy Generation
Power Steering and Braking
Small Airplanes

Hydraulic Pump #3: Vane Pump

Vane pumps have a smooth and low pulsation output and can pass thin liquids at high pressures. They have a robust and compact design while also being lightweight. Vane pumps can execute a steady flow while under different pressures. The pump’s vanes can also add or release tension so they can still reach the pumps walls no matter the viscosity of the liquid that is passing.

Vane pumps can offer a consistent flow pumping low to medium-viscosity liquids. Vane pumps also can be used to pump liquids as well as liquids containing solids. They have components that are hardened so that wear and tear takes longer to happen on the equipment.

Used For:

Drink Dispenser
Fridge Coolants
Chemical Industry

Wrapping up the 3 Types of Hydraulic Pumps....

Taking in all of this information can be a lot to think about if you’re trying to figure out what pump is best. However, we may have a few questions to ask that may make it easier….

What is the desired fluid flow rate?
What kind of hydraulic fluid is used in the system?
What kind of replacement costs are feasible?
- Maintenance Fees?
What is the maximum operating pressure?
- High-pressure or low-pressure application?

Need some assistance answering these questions, or looking for a second opinion? All Phases can lead you in the right direction! Give us a call today and we can figure out what kind of hydraulic pump best fits your needs.

All Phase Hydraulics has various hydraulic pumps and motors that can work with any application equipment you might have. We are proud suppliers of hydraulic pumps and motors from Young Powertech Hydraulics & Dynamic Fluid Components.

Hydraulic Hose Replacement: Weighing Your Repair or Replace Choices

Posted on September 24, 2025December 16, 2025 by admin

Hydraulic Hoses: Repair vs Replacement

Hydraulic Systems require reliable and durable hoses so that all equipment runs properly. Natural wear and tear over time will require hydraulic hoses to be repaired and replaced, so understanding when you should repair vs. replace is important. When your hydraulic hose fails, it brings your system to a standstill, puts your employees at risk, potentially damages your system, and leads to a mess of environmental ramifications. The best way to prevent this from happening is to recognize the signs of impending failure, perform replacements before failure occurs, and take measures for foreseeable shortcomings. Proactive maintenance will keep your system running smoothly and can extend the life of your equipment.

Hydraulic Hose Basics

The Hydraulic hose is used to transmit fluid through your hydraulic system, often at very high pressures and speeds. They are vital to the correct operation of your hydraulic system; without them, your hydraulic equipment would not work. Whether it be a hydraulic power unit, an airport runway, or the hydraulics that power an excavator, they may seem like a simple component, but they are very important to the overall life of your hydraulic system.

The Main Job of Hydraulic Hoses

Hydraulic hoses must contain fluids while they are being transferred, while also protecting the fluid from outside contaminants. Hose failure means that 1. The hose is no longer able to contain the fluid, and/or 2. It can no longer prevent outside contaminants from getting into the fluid. When a hose fails, it not only affects the system’s performance but can also lead to serious damage and expensive repairs to other components within the system.

Common Hose Issues

Your hydraulic hose should last you between a year and two years, with many lasting up to ten years, so if you notice your hoses are failing in less than two years, then some external factors are reducing their lifetime. Temperatures more than the recommended operating temperature, especially if the hose is making direct contact with a component that has extremely high temperatures, can cause a hose to fail. Contact with components that are involved in vibratory motion will lead to surface wear, abrasions, or cuts that can shorten the useful life of a hydraulic hose.

Chemical compatibility can also be another issue that compromises the integrity of the hose and can include the fluid used in the system or external chemicals that the hose comes in contact with. The material of the tube should always be selected to be compatible with the media that will be flowing through it. If there is incompatibility, the hose can weaken and eventually fail.

Also, using a hose that is not rated for the operating pressure of the hydraulic system can lead to damaging surge conditions, whether the pressure is too high or too low. This incompatibility may be the result of the type of hose material or the type of reinforcement used in the hose. In addition, hydraulic fluid contamination can lead to wear within the hose as well as premature hose failure.

Lastly, your hose assemblies must be put together correctly, and the type of fitting must be compatible with the port it will be used with. The fittings themselves must be installed correctly as well, or there can be a risk of a leak or other issues.

Hose Checks

It’s important to check your hoses for heat exposure, sun exposure, and signs of aging to prevent them from hardening and cracking. You should also look for kinks or excessive twists in the line, which will limit flow and lead to pressure buildup. Flat areas in your line indicate bad routing and could mean that the hose is pulling a vacuum or has been pinched.

Check to make sure your hose is not rubbing on anything sharp and that no parts of it are worn or deeply cut. You should also inspect for leaks, especially at connection points, which are the most common points of failure.

Is it time for a Hydraulic Hose Replacement?

Deciding if you should repair or replace a hose relies on one simple rule: when in doubt, replace it. Any type of damage to the length of the hose will compromise the integrity of its walls and can prevent it from holding fluid under a certain pressure, so you’ll want to replace it. Often, the damage occurs at the end of the hose or at a point of connection. Sometimes, to fix it, you’ll need to simply tighten a fitting, but in other cases, you might need to replace the O-ring. In some cases, the fitting breaks, but there is enough room left at the end of the hose. If that is the case, then you’ll need to remove the fitting and install a new one.

However, in some cases, such as with a brake flex line, the hose should be replaced. Smart preventative services can also be taken, such as installing hose protectors at the first sign of any minor wear. Never open or attempt to repair a hose that is under any type of pressure, and always, always wear appropriate eye and hand protection.

Hoses keep things flowing, and with regular maintenance checks, they can do their job. Now that you know what to look for in a hydraulic hose, you can take smart action at the first sign of any wear or tear.

If you’re looking for any type of hydraulic hose repairs or services, the All Phase Hydraulics team is here to help! We offer hydraulic hose repair for your machinery! Contact us for more information.

Looking for a Hydraulic Hose Replacement near Grand Rapids MI?

The Hydraulic Jack : A Guide to Heavy Lifting

Posted on August 15, 2025August 15, 2025 by admin

The Hydraulic Jack: A Guide to Heavy Lifting

Are you in the market for a hydraulic jack and not sure which one best suits your needs? Well, fear not, because we’ve got you covered!

Choosing the right hydraulic jack is crucial for any heavy lifting task, whether it’s in your garage, workshop, or industrial setting. In our latest blog post, we’re going to break down the essential factors you need to consider to make an informed decision.

We will go over load capacity, lifting height, and portability. Guiding you in identifying the most suitable jack for your specific needs. So, let’s dive in and discover how to make lifting a breeze with the right hydraulic jack!

Looking for High Quality Hydraulic Jacks in the Grand Rapids Area?

Understand Your Requirements: How to Select the Best Hydraulic Jack

When it comes to choosing a hydraulic jack, it's essential to assess your specific needs and applications to ensure you make the right decision.

Load Capacity

Start by evaluating the load capacity required for your tasks. Consider the maximum weight you’ll be lifting and select a jack that can comfortably handle that load.

Lifting Height

Additionally, it’s important to consider the lifting height as well. Measure the distance between the ground and the objects being lifted to ensure the jack’s lifting range matches your needs.

Portability

Equally important factor to consider – Portability. If you’ll be using the jack in different locations or need to transport it frequently, look for a model that is lightweight and easy to move around.

By taking these factors into account, you can find a hydraulic jack that meets your specific requirements. Enhancing the safety and efficiency of your lifting operations.

Types of Hydraulic Jacks

Floor Jacks

First on our list are floor jacks, a popular choice in the automotive industry. As the name suggests, floor jacks are designed to be used on the floor. They are robust and powerful, capable of lifting heavy loads with ease. Their wide base provides stability, making them ideal for lifting vehicles and machinery. Whether you’re changing a tire or performing repairs under a car, a floor jack will offer the necessary lifting capacity, durability, and maneuverability.

Scissor Jacks

Secondly – scissor jacks. These jacks are compact, lightweight, and extremely portable. They consist of a mechanical linkage that expands and retracts to lift and lower loads. Scissor jacks are commonly found in most vehicles as a part of the standard equipment. While they may not have the same lifting capacity as floor jacks, they are handy for emergencies like changing a flat tire on the side of the road. Thanks to their small size, they are also convenient for occasional use in home garages or workshops.

Bottle Jacks

For those who require even greater lifting heights, bottle jacks are the way to go. Also known as a hi-lift jack, farm jack, or off-road jack. They possess a long lifting arm that allows for higher elevation. They are commonly used in off-road adventures and are especially popular among off-road enthusiasts and farmers. Bottle jacks offer versatility, enabling users to lift not only vehicles but also heavy equipment, fence posts, and even tree trunks. With their rugged construction and impressive lifting capabilities, these jacks are designed to handle demanding tasks in challenging environments.

Forklift Jacks

Now, let’s move on to forklift jacks. As the name implies, these jacks are specifically designed for forklifts. They are essential tools for maintenance and repairs of forklifts, enabling technicians to lift the forks and perform necessary inspections or repairs underneath. Forklift jacks often come with adjustable heights and specialized features to cater to the specific requirements of different forklift models. They ensure safety and convenience during maintenance, reducing downtime and increasing overall efficiency.

Transmission Jacks

Lastly, we have transmission jacks, which play a crucial role in the automotive industry. These jacks are specifically designed to remove and install transmissions. Transmission jacks provide stability and balance, allowing technicians to safely remove heavy transmissions from vehicles for repairs or replacements. They often come with adjustable arms and swivel capabilities, ensuring precise positioning and making the process much more manageable. Transmission jacks are widely used in auto repair shops and garages, providing a reliable solution for transmission-related tasks.

Load Capacity and Lifting Height

When it comes to selecting the right equipment for your lifting and material handling tasks, two critical factors to consider are load capacity and lifting height. These factors are essential in ensuring efficient and safe operations within your specific requirements. Let’s delve into each factor to understand their importance and how to determine the appropriate load capacity and lifting height for your needs.

What is Hydraulic Jack Load Capacity?

Load capacity refers to the maximum weight that a lifting device or equipment can safely handle. It is crucial to determine the load capacity because exceeding it can lead to equipment failure, accidents, and potential damage to the goods being lifted. On the other hand, selecting a lifting device with a significantly higher load capacity than your requirements may result in unnecessary costs and inefficient use of resources. Therefore, understanding the weight of the loads you will be lifting regularly is vital to ensure you choose equipment that can handle them safely and effectively.

What is Hydraulic Jack Lifting Height?

Lifting height, on the other hand, refers to the maximum vertical distance that a lifting device can reach. It is equally important as load capacity because it determines how high you can lift your loads to perform various tasks. Whether you need to stack materials on tall shelves or load/unload containers, selecting the appropriate lifting height is crucial for maximizing productivity and avoiding any constraints that may hinder your operations. It is important to consider not only the maximum lifting height required but also factors such as the clearance needed to avoid obstacles, the reach required for specific tasks, and the vertical space available in your working environment.

How to Determine Load Capacity and Lifting Height for a Hydraulic Jack

To determine the appropriate load capacity and lifting height for your needs, you should begin by assessing your typical lifting requirements. Consider the weights of the loads you handle on a regular basis and identify the maximum weight you may encounter. This will help you establish a baseline load capacity requirement. Additionally, evaluate your workspace to understand the vertical space available and any height restrictions that may affect your lifting operations. Measure the distances you need to reach and factor in any potential obstacles.

It is also crucial to account for potential future needs and any variability in your lifting requirements. Anticipating growth or changes in your operations will allow you to select equipment with a higher load capacity and lifting height to accommodate any potential expansion or alterations in your tasks. Consult with industry professionals or equipment suppliers who can provide expert advice and guidance tailored to your specific needs.

Portability and Storage

Portability plays a crucial role when selecting a hydraulic jack, and it’s important to understand its significance for your needs. A portable hydraulic jack offers the advantage of mobility, allowing you to easily transport and use it in various locations. Whether you’re a professional mechanic working on different job sites or a DIY enthusiast tackling projects around your home, having a portable jack can make your tasks much more convenient and efficient.

When considering portability, factors such as weight, size, and mobility are important. The weight of the hydraulic jack is essential because you’ll need to move it around and transport it when necessary. A lightweight jack is easier to handle and carry, reducing the strain on your body. It’s important to find a balance between weight and load capacity, ensuring that the jack is sturdy enough to lift your intended loads without being overly cumbersome.

The size of the hydraulic jack also affects its portability. A compact and space-saving design allows for easy storage in your vehicle or workshop. It’s especially beneficial if you have limited storage space or need to transport the jack frequently. A smaller size makes it more manageable to maneuver the jack in tight spaces, making it suitable for various applications.

Additionally, mobility is a crucial aspect of portability. Look for features such as swivel casters or wheels that enable smooth movement and positioning of the jack. This ensures that you can effortlessly move the jack to the desired location without straining yourself or damaging the flooring. Some jacks also come with handles or grips for easy carrying, enhancing their portability.

Safety Features

Safety should always be a top priority when selecting a hydraulic jack. The importance of prioritizing safety cannot be emphasized enough, as using an unsafe or inadequate jack can lead to accidents, injuries, or even catastrophic failures. When choosing a hydraulic jack, it’s crucial to look for essential safety features that will provide peace of mind and ensure secure operations.

One of the key safety features to consider is overload protection. This feature is designed to prevent the jack from being overloaded beyond its intended capacity. It acts as a safeguard against excessive weight, helping to avoid structural damage, instability, or sudden collapses. Overload protection mechanisms can include built-in systems that limit the maximum load or alarms that alert you when the jack is nearing its maximum capacity. By having this feature, you can work confidently, knowing that the jack will not be pushed beyond its safe limits.

Another important safety feature is the inclusion of safety valves. These valves serve as a protective mechanism that prevents the jack from experiencing sudden drops or uncontrollable descent. They regulate the hydraulic pressure and control the rate of descent, ensuring a controlled and safe lowering of the load. In the event of a hydraulic system failure, safety valves prevent the load from dropping rapidly, minimizing the risk of accidents or injuries. Look for jacks with reliable safety valves to enhance the overall safety of your lifting operations.

In addition to these safety features, it’s essential to follow proper usage guidelines and adhere to recommended safety practices. This includes using the jack on stable and level surfaces, positioning the load correctly, and ensuring that the load is evenly distributed on the jack’s lifting points. Regular inspections, maintenance, and servicing of the jack are also crucial to identify any potential issues and address them promptly.

Conclusion

Seek Expert Advice

While the process of choosing the right hydraulic jack may seem overwhelming due to the countless options available, seeking expert advice can be incredibly valuable. Consult with industry professionals or seasoned users who can provide personalized guidance and share their expertise. They can help you navigate through the available options, recommend the latest technologies, and guide you toward the most suitable choice for your specific needs.

At All Phase, we understand the importance of selecting the perfect hydraulic products, and our experienced professionals are dedicated to offering the support and guidance you need. Don’t hesitate to reach out to industry experts or consult with us to ensure that you make a well-informed decision and invest in hydraulic equipment that will meet and exceed your expectations.

With the right hydraulic jack in hand, you’ll be equipped to tackle any heavy-lifting task with ease and confidence. So go ahead, and make your lifting operations safer, more efficient, and more productive by choosing the perfect hydraulic jack for your needs.

Happy lifting!

Looking for a Hydraulic Expert Near Grand Rapids Michigan?

Protect Your Hydraulic Cylinders from Extreme Heat and Cold

Posted on June 13, 2025July 16, 2025 by admin

All About Hydraulics ~ Protect Your Hydraulic Cylinders from Extreme Heat and Cold

Looking to learn all about hydraulics? You’ve come to the right place! Your hydraulic systems are made to handle demanding work conditions and harsh environments. But even the most rugged, high-performing equipment can fail due to certain harsh conditions. In work environments that involve high and low temperatures, the hydraulic cylinders and the components of these robust systems are prone to damage.

Whether you operate mobile or industrial hydraulic equipment, use these tips below to help you understand all about hydraulics. It’s good to understand the effects of high and low temperatures on your hydraulic systems, and how to protect them from damage.

Protecting Your Hydraulic Cylinders in Extreme Heat

Hydraulic systems generate heat as they operate. If the temperature reaches 180 degrees or above, that’s when the system can experience negative effects. Whether they are from mechanical or environmental sources, they can do damage to your hydraulic system.

High Temperatures and Hydraulic Fluid Viscosity

Oil tends to thin out when heat is added to the situation. Hydraulic fluid and lubricants get thin and have lower viscosity, which ends up causing wear and tear to the hydraulic system. Heat can be considered a contaminant to hydraulic cylinder fluid because of how much it can change the properties of the fluid. Lower fluid viscosity and oxidation affect how well the fluid lubricates the hydraulic cylinder components.

Always make sure to keep an eye on hydraulic fluid to keep it from becoming a contaminate, or too thin to properly function.

Changes to Hydraulic Cylinder Seals

High temperatures can result in seal failure. This is when different properties of the system adjust based on the heat that is applied and the seals can harden, crack or lose their elasticity. All of these malfunctions to the seal can cause leaks, contamination, and possible damage to other properties.

Seals that have been compromised could cause permanent damage. It’s best to check on the machinery often to ensure the seal is still intact and not causing any harm to the rest of the components.

High Temperatures and Oxidation

Oxidation is a chemical reaction that can happen in hydraulic systems and lead to many different issues. Heat quickens the oxidation process, which leads to the oxidation producing sludge and varnish that will end up clogging lines and valves. Oxidation will result in a low-quality and inefficient hydraulic cylinder. Worst case scenario is system failure – keep in mind the higher the temperature, the faster the oxidation process goes (best not to exceed 150 degrees).

Protecting Hydraulic Cylinders in Extreme Cold

All Phase Hydraulics is based in Michigan, so we are very familiar with those cold temperatures! We also know that exposure to low temperatures is hard on your hydraulic cylinders, especially the seals and fluid.

Low Temperatures and Hydraulic Fluid Viscosity

Hydraulic fluid has a freezing point of -10 F (-23 C), but even temperatures above the freezing point can change the fluid viscosity. Quite the opposite of how heat affects hydraulic fluid, cold temperatures cause the fluid to thicken, making it more difficult for the fluid to move through your system. This can result in damage to the pumps and poor efficiency.

Using hydraulic fluid with a lower viscosity grade can help prevent hydraulic cylinder failure in those colder temperatures. Another way to maintain the fluid viscosity in colder temperatures is using an externally mounted heat source. There are many different types of heating elements you can purchase to keep the hydraulic fluid at the right temperature and viscosity.

How Cold Affects Cylinder Seals and Components

Cold temperatures can lead to cylinder seals breaking or cracking, which leads to contamination in the rest of the system. Hydraulic hoses can also suffer from cold weather, but aren’t as flexible making them more vulnerable to cracking and breaking.

Both of these issues can lead to more damage to the system and even potential failure, depending on how bad the issue gets. Always keep an eye on the system to make sure it’s functioning correctly and you are doing your best to prevent any potential damage.

Preventative Maintenance and Using the Right Parts Make a Difference

Use the correct fluids – only the fluid that is designed specifically for your hydraulic system.
Keep the fluid clean and keep contaminants away – change the fluid regularly.
Check for leaks often – if you find leaks? Repair them ASAP.
Don’t overload your hydraulic system – know the limit, and don’t let it go over that.
Cooling system as needed – if the machine operates in heat? You may need a cooling system to keep it from overheating.

All Phase Hydraulics has the parts you need. Everything from custom cylinders to high-quality replacement parts. Our hydraulic cylinders are made in the USA and designed with you in mind to meet your specific applications and work environment. Contact us to discuss your application requirements!

How To Minimize the Risk of Hydraulic Cylinder Contamination

Posted on April 23, 2025November 12, 2025 by admin

How To Minimize the Risk of Hydraulic Cylinder Contamination

Keep Your Equipment Running Longer

In the world of hydraulics, hydraulic cylinder contamination can leave a business in a bad place. Contamination can cause hydraulic cylinder failure, putting an abrupt stop to any work that had been getting done. There are many causes of hydraulic contamination and even more reasons to do your best to prevent it from happening right away. Most hydraulic equipment owners understand the importance of keeping their hydraulic fluid clean and clear of debris to reduce the chances of premature failure of their equipment, yet hydraulic contamination remains a big issue for many business owners. Read on to learn some of the ways that you can minimize the risk of hydraulic cylinder contamination and keep your equipment running longer and more efficiently.

Forms of Hydraulic Cylinder Contamination

First things first, when it comes to minimizing the risk of hydraulic cylinder contamination, it is important to identify all the different ways that your hydraulic cylinders can become contaminated. This will hopefully help you understand contamination as a whole and how each different contaminant can affect your system.

Air

When a foamy substance is formed in hydraulic oil, air contamination has occurred. This can affect compressibility, and depending on the amount of contamination that has occurred, it can affect the efficiency of the whole machine. It can impact cycle times and reduce torque. Make sure to keep the system sealed when you aren’t working on it to minimize the chance of exposure.

Built-In

Built-in contamination is by far the least avoidable form. All equipment is contaminated in some way due to the manufacturing process. Metal shavings, weld spatter, fine granules, and threads/fibers form from both the manufacturing process and the environment. When getting a new system, it is recommended to flush it out fully as well as get a great quality filter to get rid of the built-in contamination.

Ingressed Particulate

Ingressed particulates include metal, dust, & dirt that can cause some serious contamination when it comes to your machines. Some of them can be created during grinding, welding, or machining, and others, such as dust and dirt, can just become an issue from a dirty environment (which cannot always be avoided). These particles can cause abrupt and serious damage to your machines because they are known to clump up within the oil.

Chemical

Over time, all chemicals degrade which is why this is the second most common reason for contamination. Both excess pressure and excess heat contribute to this process occurring. The other way that chemical degradation can happen is from mixing hydraulic fluids. Manufacturers have different blends, which have different additives, and if you use an incompatible combination, contamination happens. Following the guidelines from the manufacturer, as well as using an oil analysis plan, will help reduce the chances of chemical contamination.

Generated

While operating and moving components, wear and tear happen to the machinery. Metal, dust, and fragments take a toll on surfaces and joints, especially if there is a lack of lubrication. Generated contamination usually occurs when new equipment is being broken in, or getting restarted, or even when new parts are added. As your equipment runs and functions regularly, contamination builds up and can negatively affect the efficiency of the machinery. Be sure to check the equipment often, and change filters to limit chances of contamination.

Water

Hydraulic cylinders are powered by hydraulic fluid, which does not have a good reaction to water. Water can contaminate your hydraulic cylinder when your machine is exposed to a humid environment or when parts are not fully dry after they have been taken for cleaning. Water can reduce the amount of lubricant that is required for the system and turn into sludge. It can also cause oxidation and corrosion, which can create irreversible damage to the machinery. Prevent water contamination from happening by keeping the equipment and fluid sealed and secure.

Best Practices for a Clean Assembly Environment

After understanding the different types of contamination that are most common, it’s important to be aware of contamination and where the source is so that you can do your best to prevent it. Within the assembly process, some processes are necessary, and the chances of contamination are higher, but there are certain ways to minimize the risk of contamination.

– Keep work and storage locations clean
– Parts, once clean, should be kept in sealed containers to keep dust, dirt, and particles off before reassembly
– Be intentional with air filters and keep your area climate-controlled
– Invest in lint-free rags and other tools to keep your shop as particle-free as possible

Hydraulic Cylinder Contamination: Conclusion

If you are only a hydraulic user, utilizing filters within your hydraulics will be one of the most important things that you can do to prevent hydraulic cylinder contamination. Various filters can and should be used to help minimize the risk of your hydraulics becoming contaminated. Filters help sift through the hydraulic fluid in your components and catch any debris that could cause an issue in the future. They are very important to use and utilize correctly.

All in all, hydraulic cylinder contamination isn’t something that can always be avoided – but there are ways to minimize the risk and help your hydraulics run for longer through specific care & instructions. If you are interested in learning more about All Phase Hydraulics and how we manufacture and repair hydraulic components, please contact us today! Our team is happy to help you in any way that we can.

Interested In Learning More About Our Manufacturing & Repair Services?

What Is A Hydraulic Jack

Posted on January 24, 2025October 10, 2025 by admin

Hydraulic Jacks 101: Everything You Need to Know

How Do Hydraulic Jacks Work & Why Are They So Useful?

If you spend any amount of time in the garage working on any equipment or vehicle you may have used a hydraulic jack before. Hydraulic Jacks are one of the most common and helpful tools full-time mechanics and mechanical hobbyists use. Many industries rely on the mechanism to help them get through their work day a bit easier. It doesn’t matter if you have barely picked up a wrench before or if you spend 8 hours a day under a vehicle or piece of equipment, everyone needs a hydraulic jack in their assortment of tools.

What is a Hydraulic Jack?

A hydraulic jack is a compact piece of equipment used to lift extreme weights through the use of hydraulic power. They take place in many forms, but by far the most common hydraulic jacks are the ones used for vehicles. Hydraulic jacks all have different capacities for the amount of weight they can lift so it is important to know what your goals are for using your jack before purchasing it.

To see the hydraulic jack products that we carry, click here – we have a version for everyone!

What are the Different Kinds of Hydraulic Jacks?

Scissor Jacks

A scissor jack is often used to change flat tires as well, they are better to use on lightweight vehicles as they do not have the highest weight capacity. They may even be included in emergency tire changing kits.

Floor Jacks

Hydraulic floor jacks are customized for lifting vehicles, so they are most often used in repair shops. They are perfect for automotive use and moving/ lifting heavy objects. They can assist with changing the oil, repairing brakes and taking care of the suspension.

Transmission Jacks

Transmission jacks can lift the transmission from the vehicle to work on removing or replacing parts. They are designed specifically for the needs of lifting a transmission so they don’t cause any damage. Anyone who is installing or removing a transmission would use this kind of jack.

How Do They Work?

A hydraulic jack functions by utilizing hydraulic fluid that is pumped through the mechanism by force exerted by the user. When the handle is pumped, the fluid that begins located in the reservoir of the jack is pushed through the valves and into the bottom of the load-bearing cylinder pushing up the load-bearing cylinder as well as whatever item is on top of it (car, equipment, etc.)

If you are looking for a great visualization of how a jack functions check out this video.

Why is this such a Useful Mechanism?

Hydraulic Jacks can be used in many different ways – whether it’s raising your vehicle while you are changing a flat tire, repairing large machinery on a job, or even as a function within the machine. Hydraulic jacks allow to possibility of exerting a large amount of force and power through a small, and simple movement making your next project a whole lot easier.

All Phase Hydraulics carries American Forge & Foundry hydraulic jacks for our customers, they are proven to be durable, reliable, and affordable, all while getting the job done well. Explore what kind options of American Forge & Foundry jacks we carry!
If you need help finding the right hydraulic jack for your project, contact us today! Our team will be happy to assist you with finding the right fit.

Need Assistance Finding The Right Hydraulic Jack For Your Project?

5 Main Issues with Hydraulic Systems

Posted on January 7, 2025October 10, 2025 by admin

How Do Hydraulic Systems Work?

Hydraulic Systems are dynamic and function by using a fluid that is pressurized and acts upon every part of the system to create force or motion. The heavy-duty equipment that demands the use of a hydraulic system needs to ensure that it is working properly to remain efficient. There are a decent number of things that can go wrong, some easily identifiable and some that typically go unnoticed. Make sure to keep your eyes on any hydraulic equipment repair you may need. Always checking on the system and confirming all the pieces are working accurately is important, if you can catch it early enough, it may not be as costly.

These are some of the main issues that can go wrong with hydraulic equipment and how you can be made aware of the issue and its solution.

5 Most Popular Issues with Hydraulics

Contamination:

Hydraulic system failures can be caused by air, water, dirt, and metal contamination and can create considerable damage to the pump and its surrounding elements over time. The contaminants can get in the system during maintenance, from worn seals or an issue with filtration. You want to make sure that you are maintaining a clean environment while doing any kind of repair or work on the hydraulic system. In addition to your workspace, you will also want to make sure that all the pieces involved are properly cleaned and applied so that you can avoid any contaminants. The discovery of the issue can be discovered by looking at the fluid. The color will be abnormal, possibly milky which could prove it’s water, or dark. Make sure that you flush the system and replace the fluid, double-check the parts and that your space has been cleared of any contaminants, after this your system should function normally again.

Leaks:

Leaks can be a big issue for hydraulic performance, and unfortunately, so can finding where the leak is coming from. Leaks are usually the main cause of the pressure dropping and can result in poor performance and possible environmental hazards. Worn-down, loose, or damaged parts can reduce the pressure and effectiveness of the system’s capabilities. Make sure to check for spots or puddles as well as replace, tighten, and repair anything that requires it after checking over all the involved pieces. By making sure you check the fluid level as a regular practice, you are less likely to carry on with this issue for too long.

Cavitation:

Cavitation is when vaporization occurs in the hydraulic fluid due to extreme pressure dropping. It can also be caused by several other reasons, like poor plumbing from incorrect hose size or aeration, and even excessive vacuum conditions. These issues can create tiny bubbles, which can end up imploding by moving towards the discharge side of the pump. Damage can be caused to the whole system, especially metal surfaces, which will result in friction and wear. Loud sounds, screeching, cracking, rumbling, and vibrations can all be signs of cavitation, so be sure to watch out for those.

Temperature:

Fluid Viscosity is a very important part of creating a well-conditioned and operating hydraulic system. Viscosity is influenced by both temperature and pressure so hydraulic systems need to have the correct conditions, so the fluid has the right environment. If the temperature is too cold it will cause damage to the system and will affect the fluid’s ability to flow through the system, which can react by having a sluggish performance. If the liquid is too hot, it will reduce its lubricating properties and increase the risk of a leak while slowing down the system. You want to make sure that the fluid level is correct, and that the cooling elements are working properly so that this problem doesn’t occur. You can also use a heat exchange that will aid in removing heat, though smaller systems may not need this because of the flow and transfer of the fluid.

Human Error:

There are a lot of different issues that can come into play with Hydraulic systems, but human error is another one that we sometimes forget about. Poor installation can cause a lot of issues and may lead to the pump being unable to build pressure. Wrong parts can make the system malfunction or not work at all, that’s why it’s important to talk to a professional during the process of installing and maintaining your equipment. Many things can easily be overlooked, so getting confirmation from someone that you are on the right track and following the correct steps can be helpful.

Hydraulic Issues Conclusion:

Understanding what kind of things can often go wrong with hydraulics will help you when working with them so you know what to look for and be aware of. When caught early a lot of these issues can be easily reversed. Although waiting or not catching them in time could result in a lot of damage to the system, as well as a more costly project. If there’s anything that you have more questions about or want more clarification about contact us and we can help you with your hydraulic equipment repair. Sometimes handling these systems comes with unexpected issues and we are here to assist you navigate these issues.

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The Four Different Methods of Welding for Hydraulic Systems

Posted on December 5, 2024June 17, 2025 by admin

The Four Different Types of Welding for Hydraulic Systems

The methods involved in the creation of hydraulic equipment are complex, coming together to complete an intricate set of machinery that can do incredible things. One of the methods that contribute to the creation of hydraulic systems is welding. While welding can be a daunting ability to learn, it can be broken down into four main types. Read on to explore the world of the main welding methods that contribute to the formation of our hydraulic systems.

MIG Welding

Metal Inert Gas Welding

MIG welding is one of the easier welding methods to master, making it more common for beginners to utilize. H.E. Kennedy invented MIG welding in 1948, and, despite more sophisticated equipment having developed, the basic method is still the same.

A metal wire and high-voltage circuit is fed through the nozzle of the gun in order to send electricity between the two, creating electrical arcing. The electricity heats to a temperature of 3000 degrees Celsius or higher, enabling it to melt and adhere metal together.

While you don’t technically need a protective gas to MIG weld, it is recommended in order to keep contaminants like hydrogen and nitrogen from the surrounding atmosphere out of your welded projects. A shielding gas will prevent those contaminants from weakening the structure of your metal. Without it, your project is subject to structural damage, like porosity and destabilization. Gases that are most commonly used in MIG welding are helium and argon, to prevent a reaction with any present oxygen or nitrogen.

MIG welding can be used on a variety of projects, anywhere from major construction to home improvement projects. While it is beginner-friendly, it is a very effective method that experts also use effectively.

Advantages

Versatility
Simplicity
Speed
High quality
Clean method

Disadvantages

Cost
Shielding gas
Limitations in Positions
Cannot be used on thicker metals
Should not be performed outside

TIG Welding

Tungsten Inert Gas Welding

TIG Welding was invented by Russell Meredith in 1941 in order to weld aluminum and magnesium alloys, which wasn’t yet possible with other welding methods.

The TIG method uses a non-consumable tungsten electrode, whereas MIG welding uses a consumable electrode along with its continuously fed wire. While it is a more difficult method of welding to master, TIG welding can also produce stronger holds. TIG welding also offers a high degree of control and precision for a project, so it is optimal for a clean weld with minimal splatter.

Another difference between TIG welding and MIG welding is that, while MIG welding does not technically require a protective gas, you must use a gas when using the TIG welding method.

Because of the specialties of TIG welding, it is more costly and difficult to master than MIG welding.

Industries that utilize TIG welding include the automotive industry, the fabrication industry (the manufacturing of raw materials, and even the aerospace industry. Since the materials used in these industries require high quality, TIG welding is the optimal method for many of their projects.

Advantages

Precision
Aesthetically appealing
Produces strong welds
Can be used for a wider variety of metals
Minimal splatter

Disadvantages

Cost
Difficult to master
Time
Must have a protective gas
Thicker materials are harder to use

Stick Welding

Shielded Metal Arc Welding

The invention of Stick welding precedes MIG and TIG welding by nearly four decades. Oscar Kjellberg invented the method sometime before 1910, creating the first coated welding electrode. By dipping a bare wire into a mix of carbonates and silicates, the materials coat the wire and create a barrier and binder.

Metallurgy has advanced greatly since the early 1900s, providing better materials to stick weld. Much like MIG welding, however, the basic process has remained much the same. A core wire is coated in a barrier and conducts electricity into an arc that is then used to melt the metal.

While Stick welding is more difficult to master than others, the materials and machinery are more simplistic. So a welder will need to develop more skill and ability to graduate to using Stick welding, but will not need to spend a great deal more money in acquiring the tools to do so.

Advantages

Simple equipment
Portable
Versatile
Less expensive
Contaminant tolerant

Disadvantages

Must be highly skilled
Consumable rod that must be changed out
Current variations
Should not be used on thin materials
Slow speed

Friction Welding

Solid-State Welding Process

As the name suggests, Friction welding utilizes the heat of friction to weld metals together. Two pieces of metal are made to rub together at high frequencies, producing the heat needed. The history of Friction welding is more contentious than the others we have talked about, with the invention of it being able to be traced back to several sources around the same time period.

Rotary Friction Welding

In which one element is rotated at a high speed and pressed to the stationary piece to adhere.

Linear Friction Welding

In which one element is moved along a linear line at a high speed in order to adhere to a stationary piece.

Friction Stir Welding

In which two stationary elements are placed together and a high speed rotating tool moves along the seam.

Friction welding is helpful with circular materials, as well as smaller devices. Because it can weld different types of metal to one another, it can be helpful with larger projects that stem many elements. It is particularly common to find in the electrical industry, as wiring can be combined of several types of wires.

Advantages

Minimal defects
Speed
Efficient
No external heat
Can be used on dissimilar metals

Disadvantages

Expensive equipment
Slow
Difficult
Limited shapes of materials
Cannot be used on non-forgeable materials

When crafting hydraulics equipment, All Phase has mastered welding styles to create the best machinery possible. Shop our products with confidence that you will find the best hydraulic equipment for your needs.

Recent Testimonials

Posted on November 8, 2024November 8, 2024 by admin

Check Out What Our Customers Have Been Saying!

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